Know Everything About Manufacturing Operations

Emma AndersonOctober 1, 2022

In today’s world, manufacturing operations are more important than ever because the goal of any company is to provide goods of the highest quality at the most affordable costs.

A new manufacturing operation plant require various tools and techniques to manage and optimize various stages of their production processes.

Therefore, it is important to understand how a product goes through several stages of production before reaching to the end-users and learn more about the successful business models that leading manufacturing firms implement to gain success.

What are Manufacturing Operations?

Manufacturing Operations refers to the various stages of a production process. It is an ongoing process that provides complete visibility into a company’s manufacturing performance

Manufacturing operations involve all the ways to run a business, including materials allocation planning (MRP), sales management, supplier chain management, inventory management, production costs and quality control

For example, steel, mining or automobile companies use manufacturing operations to produce goods for consumers.

Manufacturing operations include the three main parts: direct materials, direct labor, and manufacturing overhead

To cut waste, produce better goods, boost customer happiness and revenues, a manufacturing company needs total productive maintenance, lean manufacturing, and six sigma

Total Productive Maintenance

TPM is a key part of a successful manufacturing business, as it helps to eliminate downtime, defects, and accidents, as well as remove health and safety risks

Lean Manufacturing

Lean Manufacturing is another important aspect of a successful manufacturing business, as it focuses on the elimination of waste and optimization of processes to reduce expenses and improve speed to market

Six Sigma

Six Sigma is another important tool for optimizing the manufacturing process and reducing the likelihood of errors or defects before six standard deviations from the process mean or target.

Five Types of Manufacturing Processes

There are 5 types of manufacturing processes that manufacturers use depending on the kind of goods they are producing. They are:

Repetitive Manufacturing (REM)

This refers to a manufacturing sequence that produces items in rapid succession. Items are made with an automated assembly line process

Discrete Manufacturing

This is a type of manufacturing process wherein each good produced is unique and different from one another; this often means that goods are manufactured through a process of assembling various components by hand

Job Shop Manufacturing

This is a type of manufacturing process wherein customer orders are mass produced in small quantities; this generally means that there is little to no automation involved in the manufacturing process and that workers move from one job to another as needed

Continuous Process Manufacturing

This is a type of manufacturing process wherein goods are produced without interruption in an ongoing, uninterrupted stream

Batch Process Manufacturing

This is a type of manufacturing process wherein groups of similar goods are produced together in batches; this often means that some assembly line processes may be used, but there is more flexibility than in REM since batch sizes can vary and the order of operations may be changed if necessary

Key Performance Indicators for Production Monitoring

Key Performance Indicators are used by businesses to measure and assess their operations. The seven basic KPIs used in the manufacturing industry are as follows:

1. Count

2. Reject Ratio

Produced scrap should be kept to an acceptable limit, and the reject ratio should be monitored closely

3. Target

To set target values for every category of production, it is necessary to determine an acceptable range for each type of production

4. Takt Time

To monitor the amount of time it takes to complete a production run or to complete a cycle for a specific operation, it is necessary to measure the Takt time

5. Rate

6. Overall Equipment Effectiveness (OEE)

To measure the effectiveness of equipment or machinery during production, it is necessary to determine the OEE goal

7. Downtime

A company’s processes and the efficient application of those processes by its employees have a significant role in determining its success

Five Advantages of Manufacturing Operations

Simplify Your Production Operations

Production companies need to find a way to make production as simple as possible without affecting quality

Reduce Waste

The benefits of employing manufacturing operations are that it aids in reducing the seven deadly wastes mentioned in lean manufacturing

Catch Issues Quickly

If a problem arises, we will solve it quickly and save time and money in the long run. We also make sure that materials used in your operations are safe and of high quality

Ensure Higher Level of Quality Controls

Monitor the production of your products, so you can make sure they meet the standards you set. Execute a system of control over the manufacturing process so that all products are ultimately approved before release

Axonator for Manufacturing Operations

Now that you know what manufacturing operations are and how important they are for manufacturing businesses, you might be wondering which manufacturing operations apps would be best for your business.

Numerous industries and organizations use Axonator to automate field workflows, thereby achieving digital transformation in record time and cost

Because aside from helping companies in the manufacturing operations, it can also streamline other processes like inspections, maintenance, audits, compliance, and more.

Why Axonator?

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